Case Studies
Facility Optimization
$61M Distribution Business
Challenge
During COVID, eCommerce demand increased exponentially, exceeding the ability to deliver
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Action
Plant layout and stocking radically reconfigured with lean principles, employee collaboration, and digital transformation
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Result
730% output boost in 6 weeks with a 2.5x productivity increase and 6.5 incremental profit
Operations and Labor
$45M Equipment Manufacturer
Challenge
Need to increase throughput in an operation at capacity with on time delivery of 21.7%
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Action
Rapid Plant Assessment used to prioritize changes in the workflow to streamline, create capacity, and improve output
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Result
80%+ on time delivery in 60 days with an 8.5% throughput lift and $3.1M in incremental revenue
Inventory and Supply Chain
$53M Cosmetics Manufacturer
Challenge
Inventory was never "right," severely impacting customer satisfaction and revenue
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Action
Identified sources of manufacturing issues and implemented end-to-end process solutions
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Result
73% backorder reduction, increased customer satisfaction, accelerated revenue growth
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