Case Studies

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Facility Optimization

$61M Distribution Business

Challenge

During COVID, eCommerce demand increased exponentially, exceeding the ability to deliver

Action

Plant layout and stocking radically reconfigured with lean principles, employee collaboration, and digital transformation

Result

730% output boost in 6 weeks with a 2.5x productivity increase and 6.5 incremental profit

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Operations and Labor

$45M Equipment Manufacturer

Challenge

Need to increase throughput in an operation at capacity with on time delivery of 21.7%

Action

Rapid Plant Assessment used to prioritize changes in the workflow to streamline, create capacity, and improve output

Result

80%+ on time delivery in 60 days with an 8.5% throughput lift and $3.1M in incremental revenue

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Inventory and Supply Chain

$53M Cosmetics Manufacturer

Challenge

Inventory was never "right," severely impacting customer satisfaction and revenue

Action

Identified sources of manufacturing issues and implemented end-to-end process solutions

Result

73% backorder reduction, increased customer satisfaction, accelerated revenue growth

 
 

Our Clients

 
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