Case Studies
Facility Optimization
$61M Distribution Business
Challenge
During COVID, eCommerce demand increased exponentially, exceeding the ability to deliver
Action
Plant layout and stocking radically reconfigured with lean principles, employee collaboration, and digital transformation
Result
730% output boost in 6 weeks with a 2.5x productivity increase and 6.5 incremental profit
Operations and Labor
$45M Equipment Manufacturer
Challenge
Need to increase throughput in an operation at capacity with on time delivery of 21.7%
Action
Rapid Plant Assessment used to prioritize changes in the workflow to streamline, create capacity, and improve output
Result
80%+ on time delivery in 60 days with an 8.5% throughput lift and $3.1M in incremental revenue
Inventory and Supply Chain
$53M Cosmetics Manufacturer
Challenge
Inventory was never "right," severely impacting customer satisfaction and revenue
Action
Identified sources of manufacturing issues and implemented end-to-end process solutions
Result
73% backorder reduction, increased customer satisfaction, accelerated revenue growth
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